| Customization: | Available |
|---|---|
| Die Casting Machine Type: | Hot Chamber Die Casting Machine |
| Die Casting Method: | Vacuum Die Casting |
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1. Production Process Flow
Die preparation - filling - ejection - shake out - grinding - inspection - machining or pack if no further requirement.
2. Features of Die casting
1.High dimensional accuracy.Generally can reach CT6 to CT7 even up to CT4
2.Good Surface roughness, can be Ra1.6 μm.
3.Mechanization and automation for high productivity.
4.Very high capital cost.
5.Other disadvantages are that the process is limited to high-fluidity metals, and casting weights must be between 0.03 and 20kgs.
6.Have a small amount of porosity. This prevents any heat treating or welding, because the heat causes the gas in the pores to expand, which causes micro-cracks inside the part and exfoliation of the surface.
7.High volume of quantity is required.
| Productive Technology | High Preressure Die Casting, Low Pressure Die Casting, CNC, Surface Treatment, Heat Treatment |
| Material | Zinc alloy (Zamak#3/ Zamak#5 / Zamak#7) |
| Aluminum Alloy (ADC12,A380, AISI12,ADC10,A383,A390) | |
| Brass, Bronze, Copper, etc | |
| Casting facility | 150T-3000T |
| Machining facility | CNC,NC lathe,ordinary machine tools,linear cutting machine, NC milling machine, polishing machine |
| Surface Treatment | Sand Blasting, Bead Blasting, Polishing, Brushed Polishing, Powder Coating, Galvanized Plating |
| Heat treatment | Normalizing/Quenching/Tempering. |
| Casting Tolerance | CT4- CT6 Or machining according to request |
| Machining tolerance | +/- 0.005mm,ISO2768-f |
| Dimensions | <=1500mm |
| Unit weight | 5g-30kg |
2.Material and Mold Storage
3.Post-Processing
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